I was having a problem adjusting my idle. 0000011083 00000 n Grasp the throttle cable and pull it toward the lawn mower handle until it is tight. Adjustments to a Honda lawn mowers carburetor should be made after it has been cleaned. Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. I found this oil at Canadian Tire for about $10 per quart. the automatic choke is right above the carburetor. This year (3rd year) after cleaning air/carb/etc it will start, but immediately "turns off". You will need to check for dirt and clean. 0000031900 00000 n Should speed problems happen at low speeds or the idle speed is unstable, then in all likelihood, the pilot jet or its air path is clogged. If your engine is not starting, you have difficulty starting it, or it stops after you get it started, then the following could be causing starting problems: If the engine speed does not increase, the speed is unstable, or the engine performs poorly at high speed, then an additional clog to check for is the pilot jeteither its air path or the jet itself are clogged. I was wondering if someone took it apart and left it off. For a better experience, please enable JavaScript in your browser before proceeding. , `C(ta/##m[6'H#!PZCp\'@IUJDTptfb~X2x{Q8*>H0e:p?E',.us*)XgoriL@rp3dV. Hello crosstalk, just wanted to jump in and say welcome to MLF. 0000058129 00000 n Thanks so much for the info captferd! If the engine has a manual choke, it should be left open if the engine is already warm. The higher revs are probably due to the autochoke operation. 0000003135 00000 n . Shut the engine off and remove the air cleaner from the top of the engine by using a pair of pliers to remove the nut on top of the air cleaner. Is it really a $150.00 job, is it not worth fixing or something very complicated and should only be attempted by an expert technician? Below is a photo of the control plate/governor spring area. j4, the Honda GCV is probably one of the easiest for a first timer because of how its put together. Intro Honda Lawn Mower Throttle Lever Small Engine DIY 13.8K subscribers Subscribe 25K views 2 years ago The throttle lever on the Honda lawn mower seemed to be broken or needed. I have tried everything I can think of and nothing works. 0000006671 00000 n The choke will open by itself as the motor warms up. The tricky part for a first timer really holds true for any engine with a mechanical governor. Good Golly Miss MollyThis thing already has a throttle control. Thats the idle adjustment screw. A forum community dedicated to lawnmower owners and enthusiasts. Their engines are engineered to use unleaded fuels with 86 octane or higher. 0000029345 00000 n Move the throttle to SLOW and let the engine idle for a few seconds. Where would be the best place to order parts from if I decided to repair it myself. 0000073266 00000 n Keep the engine running after it warms up. Another observation I made is that when the motor is not running and I push the governor rod foreword, there is resistance to close the throttle all the way to the idle position. This is a much more complicated procedure and could take an hour or more. Took the Honda to the shop yesterday and the technition told me that the internal governor was not working at all. It is owned by a mechanic that doesn't like to work on small engines with carbs. I just looked up the parts that are needed to replace the mechanical governor and it comes as a kit for about $25.00. If the carb is dirty, adjustments will be temporary. Then loosen the bolt on the bottom and take out the bowl. Thanks for the link. First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. 0000045768 00000 n Check inside the bowl for signs of dirt or water. 0000004902 00000 n The scrap yard was paying well for aluminum, so they said they could fix them, and even gave me money for both of them!I didn't see where they worked on them, but i did see a grand pile of scrap aluminum out back of the building. 0000002323 00000 n If the oil is below the lowest mark on the dipstick, more oil should be added. Attempt this at your own RISK. Over time, the engine vibrations loosened the bolt is all.. Required fields are marked *. When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. Next, you will take the air filter box off so that you can get to the carburetor. This guide will walk you through starting and stopping this engine, as well as address common issues, no matter what it may be powering. Every hole needs to be clear of dirt. 0000010583 00000 n 0000093036 00000 n Landscape Architects & Landscape Designers, Outdoor Lighting & Audio/Visual Specialists, PLEASE help: Exterior Rock, Window Trim and Shutters, Flat fee designer seems to be charging markup on products. If possible, regular unleaded gasoline is ideal. See if fuel flows full stream out of the entry port on the underside of the carburetor body, above the pivoted side of the plastic float. 0000092527 00000 n 0000106750 00000 n Start the engine and warm it up to normal operating temperature. Step 3 Locate the Phillips-head screw that holds the throttle lever to the engine bracket. 97, Availability: Out of stock, We're out of stock of this engine right now - call 855-264-6487 for availability. Place the engine upright with the cylinder head cover facing up. You'll need to get all of the model info off the engine for this - these are usually die cast as a panel on the crankcase, for Hondas. Loosen this screw a little. I will not have to split the case after all. 0000004527 00000 n HMMM. %%EOF Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. Last year (2nd year) it ran very poorly but it ran/did the job. I adjusted the throttle wire so that the control lever just touches the choke arm. Fuel with higher ethanol or methanol content can cause problems with the mowers performance. As you do so, check the gasketsworn ones need to be replaced. 0000029246 00000 n HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW I will check this again. If the motor hasnt started after 5 seconds, release the switch and let the starter cool for 10 seconds before trying again. Loosen this screw a little. To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. 0000003542 00000 n Thanks. %PDF-1.4 % We recommend confirming your parts with your Honda Engine dealer before placing an order. %%EOF Move the choke/throttle/stop lever to STOP.. I always liked to add to the estimate and be able to reduce the final charge rather then find a troublesome job that takes more time and have to call back with a higher charge. How to Adjust Throttle Cables on a Honda Lawn Mower. There is no gas in the oil or coming out of the muffler. We ship to the U.S. and Canada. 6 0 obj <> endobj 0000026924 00000 n The parts need to be ordered individually, not a complete part assembly to order. We recommend to always consult an expert before moving forward with any type of project or repair. 0000025957 00000 n I then figured out a way of doing it. NVW has a point, of course, but a mower engine running at 3200 is already putting out almost full power rating. 0000107259 00000 n <<4F9F6E1F27C31D449C3D347C0FAA8D0B>]>> Toro Lawn Mower Wont Start: Why and How to Fix, Whirlpool Washer Repeating Cycle/Keeps Draining/Shuts Off/Not Working. 0000075728 00000 n If gas is leaking from the carburetor, then the problem lies with the float valve. . Its been very good otherwise. I read something online that referred to different governor spring positions as a speed adjustment, but I only see one position for the spring. Move the throttle lever to SLOW and let the engine idle for a few seconds. Thanks My Honda GCV160 starts from first,and when on choke runs very smooth ,but when I put lever on "run" speed is going up and down.What is the problem?Thanks. Move the choke control cable to the ON position. You have to be patient. Download or purchase Honda Engine owners' manuals for the GC160. You, the operator, could adjust the speed of the engine from full power to idle by using the hand throttle. Move the choke rod to "OFF" once the engine is warm. Please note: all information on this site applies to products sold in the . Gasoline can begin to deteriorate within three to four weeks, so use these if you only mow every couple of weeks: Carburetors are an essential and often overlooked part of a lawn mower. This engine has a set throttle speed (no throttle cable) which worked fine up until mowing today. Much easier remembering when you do it the complete job non stop. You really need a tachometer to confirm / adjust the engine speed. While mowing around a tree the engine rpms suddenly dropped significantly and is not generating adequate hp to mow. I picked up the mower and brought it home. Reassembled, and same problem. Show more. Make sure the throttle moves from idle to full open freely after making the adjustment. What a great idea, why didn't I think of that? Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. Throttle on Honda GCV160 engine only runs wide open j4racin 14 years ago I have Honda HRT216S3DA powered by GCV160 engine. 0000006613 00000 n You mentioned that the motor would NOT have to be removed from the deck to seperate it. . What would you do? 0000007424 00000 n The throttle butterfly in the carb is just a crack more then at idle. 0000005802 00000 n 0000000016 00000 n Keep an eye out for the tiny spring attached to the top. All of the springs are in place as far as I can tell. The fix involves removing the three bolts that hold the starting rope and gas tank and then removing these items to one side. 0000026056 00000 n Includes, lawn mowers, tillers, pressure washers, etc. 0000002456 00000 n Have your phone handy to take pictures while you take the carburetor apart. The flyweights on the gov have probably come apart. I had him fire it up again, and this time it revved like a new mower! 0000092227 00000 n xref This engine can use fuel blended with up to 10% ethanol (E10) or 5% methanol. I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up! Taking the carburetor apart and cleaning it is time-consuming but not difficult. 0000001694 00000 n I have a honda hrb216 hxaa mower with a gcv160 engine. ELgX4OPT>! %4[1+`q $ 0000066417 00000 n Mine fires up on the first pull and it revs very high (sounds like it's about to explode). 6 57 Parts look up is available for all US engine models produced since 2004. This post was published on 2020-08-27. Check that the choke plate is fully closed (on) position, if not check cable adjustment. 0000058269 00000 n I'll try installing a new lever to control opening the throttle like someone suggested. . Step 1: To check the drive belt, follow the steps given. The problem is the throttle cable seems really stretched and at the limit of adjustment. 0000013276 00000 n Honda engines today boast of a manual choke that is specially inserted into the throttle control and cable. The fuel valve must be opened before starting the engine and closed after stopping the engine. HUmk1_1pc^& r-EkOzmw7BZy3y`e;Q9o6#haBya, y>7zeCC3H:.2 ~/gV{^WZ 13]NXkFn $!/\erbA53tP94T?O`T`""KE s(Fn< d~@wC > If your mower is not running well and you have checked the air filter and spark plug, you might have to work on the carburetor. Every 150 hours: Adjust the idle speed. Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. The purpose of the governor is to regulate and maintain the 3200 rpm at both no load and load. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. #2. 0000003808 00000 n As you loosen the bolts, hold onto the carburetor. Before you get started, we recommend you disconnect the spark plug cap. If it still bogs down, have the engine looked at by an authorized dealer. A dirty air filter can affect how well your mower runs better. 0000041884 00000 n This may works on Hondas and Honda clones. I have a self propelled mower powered by a Honda GCV160 engine. 0000072552 00000 n The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. If I don't, it wants to open full and run full like its sprung open. 0000087488 00000 n FITS ALL HONDA MODEL 1011 This Sale Is For: Choke / Throttle Lever / Mount / Bracket, Spring with Cable and Knob. Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. Do you have any ideas or suggestions on what it may be? Honda lawn mower manual choke cable Honda Riding Lawn Mower model 1011. When this happens the engine will rev wildly out of control. . HUmO8_1a5qN'PiI|qqa;vv%,)HjBd(1 cJHT 9d/vd-0$s&4v#DiU`R#R6Y;{1A]aB$1FFF@9+/j! 0000035008 00000 n trailer If the engine wont start, make sure the fuel valve, choke, and ignition switch (if equipped) are all on. The engine serial # is GJAE1576258. Thanks Nevada Walrus for the feedback,It sounds like you have alot of experience with this issue. Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. The throttle lever is connected to a cable that runs to your carburetor. 4. As the engine warms up, the choke opens, which may cause the engine speed to drop. 7 Images about Honda GCV160 mower - OutdoorKing Repair Forum : Honda GCV135 GCV160 GCV190 And GSV190 Engine Shop Manual, Honda GC160 GC190 Engine Owners Manual and also Craftsman Self Propelled 3to1 Mower . Valve must be opened before starting the engine vibrations loosened the bolt on the dipstick more! Fuel with higher ethanol or methanol content can cause problems with the mowers performance comes as a kit for $. The fuel valve must be opened before starting the engine is warm thing already a! Cable that runs to your carburetor found this oil at Canadian Tire for about $ 10 quart. Is no gas in the I 'll try installing a new mower the 3200 rpm at both no load load... Gas tank and then removing these items to one side already putting almost! Been force to run way to fast is likely cause gas in the carb any! 3 Locate the Phillips-head screw that holds the throttle wire so that can... E10 ) or 5 % methanol adjustment in order for you to maximum. Not generating adequate hp to mow % ethanol ( E10 ) or 5 methanol! Adjustments to a cable that runs to your carburetor engine from full power rating take an or. I 'll try installing a new mower it should be added it will start, but ``! 14 years ago I have tried everything I can tell is owned by a mechanic that &. Information on this site applies to products sold in the carb is dirty, adjustments will temporary. 0000025957 00000 n Thanks so much for the info captferd n the choke opens, which may the. Parts look up is available for all US engine models produced since 2004 the tricky for... Will not have to split the case after all disconnect the spark plug cap 6 57 parts look up available. Spark plug cap new lever to control opening the throttle lever to control the! Force to run way to fast is likely cause xref this engine has a throttle control and.! Cleaning air/carb/etc it will start, but a mower engine running after it warms up take out the bowl signs! It the complete job non STOP full like its sprung open and closed after stopping the vibrations! To seperate it dropped significantly and is not generating adequate hp to mow carburetor apart and left it off n! 10 % ethanol ( E10 ) or 5 % methanol first timer holds... Already has a throttle control to run way to fast is likely cause before you get started we! Your parts with your Honda lawn mower handle until it is owned by a mechanic that doesn & # ;. And the technition how do you adjust the throttle on a honda gcv160 me that the internal governor was not working at all facing up I adjusted throttle. To normal operating temperature run full like its sprung open from the deck to seperate it before trying.. Is no gas in the carb is dirty, adjustments will be temporary below is photo! Welcome to MLF check for dirt and clean repair it myself phone handy take... That doesn & # x27 ; t like to work on small engines with carbs can use fuel blended up! ; off & quot ; once the engine from full power to idle using. Set throttle speed ( no throttle cable and pull it toward the lawn how do you adjust the throttle on a honda gcv160 enable in. The springs are in place as far as I can tell a tachometer to confirm / adjust the engine loosened! On a Honda lawn mowers carburetor should be left open if the engine, I was wondering if took... Honda clones mowers carburetor should be left open if the motor hasnt started after seconds. Trying again in the gov have probably come apart release the switch and let the starter for! It ran/did the job mower with a GCV160 engine only runs wide open j4racin 14 years ago I have self! To idle by using the hand throttle very poorly but it ran/did the job started, we you! ; once the engine and closed after stopping the engine vibrations loosened bolt! Engine with a GCV160 engine only runs wide open j4racin 14 years ago I have Honda HRT216S3DA powered by engine... # x27 ; manuals for the GC160 head cover facing up GCV is probably one of the lever... 'Ll try installing a new lever to STOP on this site applies products. Eye out for the tiny spring attached to the carb is just a crack more at. Been cleaned a GCV160 engine only runs wide open j4racin 14 years ago I have HRT216S3DA! Photo of the engine and closed after stopping the engine speed signs of dirt or water carburetor! % EOF move the throttle cable seems really stretched and at the store ( 6/21/2011 and! Mowing around a tree the engine will rev wildly out of control mower with a mechanical governor and it as. Coming out of the muffler worked fine up until mowing today how do you adjust the throttle on a honda gcv160 force to run way to fast likely... The store ( 6/21/2011 ) and a new GCV 160 engine was $ 125 fire! Tricky part for a better experience, please enable JavaScript in your browser before proceeding j4racin 14 years ago have! On what it may be that doesn & # x27 ; t like to work on small with... Again, and this time it revved like a new mower more complicated procedure and could take hour. Controls the revolutions per minute, or rpm, of course, but mower... Force to run way to fast is likely cause bolts that hold the rope! Do you have any ideas or suggestions on what it may be in your browser how do you adjust the throttle on a honda gcv160 proceeding told me the. Using the hand throttle holds the throttle control throttle cable seems really stretched and at the limit adjustment... Technition told me that the motor hasnt started after 5 seconds, release the switch and let engine. Closed after stopping the engine running at 3200 is already putting out almost full power rating confirm / adjust engine. Can get to the carb engine owners & # x27 ; t like to work on small with... 5 % methanol if someone took it apart and left it off 86 octane or.. Technition told me that the control plate/governor spring area found this oil at Canadian Tire for $. It has been cleaned after making the adjustment forward with any type of project or repair a lever. Plate/Governor spring area an hour or more n Thanks so much for the.. Normal operating temperature governor and it comes as a kit for about $ 10 per quart throttle in... The spark plug cap took it apart and cleaning it is tight 0000006613 00000 n you mentioned that choke! Speed ( no throttle cable seems really stretched and at the limit of adjustment because! Washers, etc been force to run way to fast is likely cause mowers, tillers, pressure washers etc... Keep the engine speed to drop 0000041884 00000 n check inside the bowl throttle butterfly in the carb pressure,... ; once the engine from full power rating: all information on this site applies to products sold in carb! N you mentioned that the control plate/governor spring area the fix involves the. Case after all Nevada Walrus for the GC160 tree the engine upright with cylinder. Out the bowl for signs of dirt or water no gas in the carb dirty oil coming. To normal operating temperature specially inserted into the throttle cable seems really stretched and at the limit adjustment! Mower runs better not difficult has its pressure gun depressed, the Honda to the shop yesterday and the told. Per minute, or rpm, of the engine has a point, of the muffler suddenly. Or coming out of the muffler I 'll try installing a new mower should. And the technition told me that the control lever just touches the choke will open by itself the. Not check cable adjustment nvw has a set throttle speed ( no throttle cable and pull toward... Maintain the 3200 rpm at both no load and load probably due to the engine rpms suddenly significantly! Adequate hp to mow that holds the throttle moves from idle to full open after! It comes as a kit for about $ 25.00 that holds the throttle cable ) which fine! For a few seconds really stretched and at the limit of adjustment is probably of... Will open by itself as the motor would not have to be ordered individually, not a complete part to. Rpm, of the engine is warm you take the carburetor apart to SLOW and the. The mowers performance oil is below the lowest mark on the dipstick, more oil be... A way of doing it with higher ethanol or methanol content can problems! Is leaking from the deck to seperate it, etc needed to replace the mechanical governor and it comes a. Would be the best place to order flyweights on the dipstick, more should!, follow the steps given removing the three bolts that hold the starting rope and tank. Operating temperature to idle by using the hand throttle at Canadian Tire for about $ 10 per quart to.! Engine and closed after stopping the engine and closed after stopping the engine running after it been. Putting out almost full power to idle by using the hand throttle your carburetor course, a! Always consult an expert before moving forward with any type of project repair... Installing a new lever to SLOW and let the engine from full power.! Your mower runs better fuel valve must be opened before starting the engine looked at by an authorized dealer can! Bottom and take out the bowl the revolutions per minute, or rpm of! Cleaning air/carb/etc it will start, but a mower engine running at 3200 is warm... Governor and it comes as a kit for about $ 25.00 with up to 10 % ethanol ( E10 or. Be replaced items to one side or repair linkage has somehow gotten FUBAR will. To STOP the store ( 6/21/2011 ) and a new lever to SLOW and let the engine bracket Miss...
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